How Global Equipment Rebuilders Got a Customer Back Up and Running Fast — Saving Over 50% and 5+ Months on Lead Time On Gearbox Repair.
At Global Equipment Rebuilders, we pride ourselves on turning challenges into success stories — and that’s exactly what we did for a recent customer facing critical downtime due to a failed extruder Gearbox.
The Problem
A manufacturing customer came to us in a tough spot: their extruder gearbox had failed, and the OEM quoted over five months for delivery on a new unit — not to mention the hefty price tag that came with it. Every day of downtime was costing them productivity, money, and missed opportunities.
That’s when they turned to Global Equipment Rebuilders for a better solution.
The Solution: Reverse Engineering and Full Rebuild
Instead of waiting months and paying a premium for a new gearbox, our team jumped into action. Here’s how we got the customer back in operation quickly and cost-effectively:
🔍 Step 1: Reverse Engineering Critical Components
With the original OEM parts unavailable in a reasonable timeframe, we disassembled the gearbox and reverse engineered the worn gears with precision. Using advanced 3D scanning and CAD modeling, we created exact replicas of the original gear profiles — ensuring perfect fit and function.
⚙️ Step 2: Precision Manufacturing of New Gears
Once the gear designs were complete, our in-house manufacturing team went to work producing brand-new gears from high-quality materials, machined to exact tolerances. These weren’t just replacements — they were built to outperform the originals.
🧰 Step 3: Full Overhaul with New Bearings and Seals
We didn’t stop with the gears. Every bearing and seal in the Gearbox was replaced with the best components to ensure long-term reliability and performance. The entire unit was cleaned, inspected, reassembled, and tested to strict quality standards.
The Results: Back in Business, Fast
Within a fraction of the time quoted by the OEM, the Gearbox was fully rebuilt and reinstalled — and our customer was back in production. The total cost? Over 50% less than buying a new unit.
Why It Matters
This project is a great example of how Global Equipment Rebuilders combines engineering expertise, advanced manufacturing, and a customer-first approach to deliver unmatched value. Whether it’s reverse engineering a failed component or rebuilding an entire machine, we’re here to keep your operation moving — without the long lead times and high costs. contact us today for all your Gearbox repair needs. (713)352-9390. As We offer free pickup and delivery and free estimates Nationwide!!!
